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Zirkoniumdioxid-Keramik-Kugel
Reinheit: ≥99%
Diameter: φ0.1~φ50 mm, or customized
Zirkoniumdioxid-Keramik-Kugel, crafted from high-purity zirconium oxide, is known for its impressive hardness, wear resistance, and thermal stability. It is more durable and lighter than traditional steel balls, making it ideal for high-speed, high-temperature, and demanding applications like aerospace and medical devices. These zirconia ceramic balls reduce friction, prevent arcing, and minimize wear, leading to longer-lasting bearings with improved performance in various harsh environments. We can supply high-quality zirconia ceramic balls with various specifications and competitive prices, offering customized solutions to meet specific requirements.
Oder senden Sie uns eine E-Mail an sales@heegermaterials.com.Zirconia Ceramic Ball Data Sheet
| Reference Code: | HM2603 |
| Reinheit: | ≥99% |
| Farbe: | Weiß |
| Chemical Formula: | ZrO2 |
| Material Grades: | Ultra Tough Grade, Ultra Tough HIP Grade, 3YZ Ceramic Grade, Nano HIP Grade |
| Maximum Operating Temperature: | 900°C |
| Diameter: | φ0.1~φ50 mm, or customized |
| Precision Grade: | G10, G20, G40, G60…… |
| Material: | ZrO2: 94.8±0.5%, Y2O3: 5.2±0.5%, or customized |
Zirconia Ceramic Ball Description
Zirconia Ceramic Balls are advanced ceramic components known for their exceptional hardness, wear resistance, and corrosion resistance. These balls are non-magnetic and non-conductive, which makes them suitable for use in environments where metals could fail, such as in corrosive or high-temperature conditions. Thanks to their superior mechanical properties, zirconia ceramic balls are commonly used in high-speed applications, including aerospace and automotive industries, as well as in precision medical equipment, dental tools, and high-precision measurement instruments. Their durability and ability to maintain performance under extreme conditions make them an ideal choice for a wide range of demanding applications.
Zirconia Ceramic Ball Features
- High Strength: Zirconia ceramic balls have excellent mechanical strength, enabling them to withstand high loads and stress without compromising their structural integrity.
- Abnutzungswiderstand: These balls exhibit superior wear resistance, reducing the need for frequent maintenance and replacements, thereby lowering operational costs.
- Corrosion Resistance: Zirconia ceramic balls are highly resistant to corrosion, making them ideal for use in harsh chemical environments.
- Low Friction Coefficient: With a low friction coefficient, they help minimize energy consumption and heat generation, improving the efficiency of machinery.
- Hohe Härte: Extremely hard, zirconia ceramic balls maintain their shape and integrity even under high-stress conditions, ensuring long-lasting performance.
- High-Temperature Resistance: These balls can endure elevated temperatures without degrading, making them perfect for high-temperature applications.
- Non-Magnetic: Zirconia ceramic balls are non-magnetic, making them ideal for use in applications where magnetic interference could pose a problem.
Zirconia Ceramic Ball Applications
- High-Pressure Equipment: Zirconia ceramic balls are widely used in valve balls and seats for high-pressure equipment, providing durability and resistance to mechanical shock and wear.
- Precision Machining: These ceramic balls are commonly used in high-speed and high-precision machinery, motors, and engines due to their hardness and wear resistance.
- Grinding Applications: Zirconia ceramic balls excel in grinding ceramics, magnetic materials, coatings, and inks, offering excellent performance in milling and dispersion processes.
- Chemical and Pharmaceutical Industries: They are extensively used in the food, pharmaceutical, and specialty chemical industries for grinding, mixing, and blending materials.
- Medical Applications: Zirconia ceramic balls are utilized in medical devices, including dental implants and prosthetics, due to their biocompatibility, strength, and resistance to corrosion.
Zirconia Material Properties
Zirconia Material Grades
Ultra Tough Grade is a highly advanced zirconia ceramic composite material that combines partially stabilized zirconia with an enhanced crystal structure to achieve exceptional mechanical properties.
General Properties
- Operates at temperatures up to 1500°C
- Fully sintered for a pore-free structure
- High fracture toughness and impact resistance without compromising bending strength or hardness
- Enhanced resistance to crack propagation due to its unique microstructure
- Increased resistance to hydrothermal aging with Ceria partial stabilization
Anwendungen
- High-pressure equipment such as ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure equipment like homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Ultra Tough HIP Grade is a cutting-edge composite material that has undergone Hot Isostatic Pressing (HIP) to achieve superior strength, toughness, and reliability, making it ideal for challenging applications.
General Properties
- Operates at temperatures up to 1500°C
- HIP-processed for exceptional strength and consistency
- High fracture toughness combined with excellent bending strength and hardness
- Superior crack deflection properties in a partially stabilized zirconia matrix
- Enhanced resistance to hydrothermal aging with Ceria partial stabilization
Anwendungen
- High-pressure equipment like valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
The 3YZ Ceramic Grade, based on 3 mol % Yttria Partially Stabilized Zirconia (3YSZ), provides a finer grain structure for enhanced mechanical properties and superior isotropy.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for temperature stability
- Excellent chemical inertness, particularly in molten metal environments
- High wear resistance and fracture toughness
- High hardness for demanding mechanical applications
Anwendungen
- High-pressure equipment like ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Nano HIP Grade features a 3 mol % Yttria Partially Stabilized Zirconia (3YSZ) with an ultrafine grain structure, densified through Hot Isostatic Pressing (HIP) for exceptional reliability and performance.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for better thermal management
- Outstanding chemical resistance, particularly in molten metals
- High wear resistance and excellent fracture toughness
- Ultra-fine grain structure providing high hardness and superior performance
Anwendungen
- High-pressure equipment such as valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Zirconia Ceramic Machining
Zirconia, a high-performance ceramic, is known for its toughness, hardness, and wear resistance, making it ideal for applications requiring high mechanical strength and thermal stability. However, machining zirconia can be challenging due to its hardness and toughness, requiring different methods depending on its processing state.
Machining Zirconia in Different States:
- Green and Biscuit Form: Easier to machine before sintering, but tight tolerances can’t be maintained due to shrinkage during sintering.
- Fully Sintered Zirconia: Becomes hard and dense, requiring diamond grinding or cutting for precise shapes.
Common Machining Methods:
- CNC Machining: Used for complex shapes, often with diamond tools.
- Diamond Grinding: For precise dimensions and surface finish.
- Diamond Cutting and Sawing: Special diamond tools prevent cracking.
- Polishing: Smooths surfaces, especially for medical or precision applications.
Zirconia Ceramic Packaging
Zirconia ceramic products are typically packaged in vacuum-sealed bags to prevent moisture or contamination and wrapped with foam to cushion vibrations and impacts during transport, ensuring the quality of products in their original condition.
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