Siliziumnitrid-Keramik: Anwendungen in Schlüsselindustrien

Einführung

Silicon nitride ceramics (Si₃N₄) are high-performance materials known for their mechanical strength, thermal stability, and biocompatibility. Available in grades like Gas Pressure Sintered (GPS) Si₃N₄ and Hot-Pressed Silicon Nitride (HPSN Si₃N₄), these ceramics are ideal for applications in automotive, aerospace, industrial, and medical industries. This article explores the key applications of silicon nitride ceramics, supported by a table linking properties to their uses.

Applications of Silicon Nitride Ceramics

• Silicon nitride ceramics are utilized across various industries due to their unique properties. Below are their primary applications:
• Turbocharger Rotors (Automotive): Resist rapid temperature changes in engines.
• Exhaust Valves (Automotive): Withstand corrosive exhaust gases and high temperatures.
• Turbine Bearings (Aerospace): Endure heavy loads and high temperatures in jet engines.
• Avionics Insulators (Aerospace): Ensure safety in flight electronics with excellent insulation.
• Cutting Tools (Industrial): Maintain durability during high-speed machining of hard materials.
• Pump Seals (Industrial): Perform reliably in aggressive chemical environments.
• Spinal Implants (Medical): Support load-bearing applications with biocompatibility.
• Dental Implants (Medical): Provide durability and safety for long-term oral use.

Performance Overview of Silicon Nitride Ceramics in Major Industries

The table below connects key properties of silicon nitride ceramics to their applications across various industries.

Application	Industry	Key Property	Typical Value	Why It Matters
Turbocharger Rotors	Automotive	Thermal Shock Resistance	800°C (HPSN Si₃N₄)	Handles rapid temperature shifts in engines.
Exhaust Valves	Automotive	Corrosion Resistance	Weight Loss (H₂SO₄): 0.1 mg/cm²	Resists corrosive exhaust gases effectively.
Turbine Bearings	Luft- und Raumfahrt	Druckfestigkeit	3500 MPa (HPSN Si₃N₄)	Withstands high loads in jet engine turbines.
Avionics Insulators	Luft- und Raumfahrt	Elektrische Isolierung	Volume Resistivity: >10¹⁴ ohm-cm	Ensures safety in flight electronic systems.
Cutting Tools	Industrial	Härte	16 GPa (HPSN Si₃N₄)	Resists wear during high-speed machining.
Pump Seals	Industrial	Corrosion Resistance	Weight Loss (NaOH): 0.2 mg/cm²	Endures aggressive fluids in chemical processing.
Spinal Implants	Medizinische	Druckfestigkeit	3500 MPa (HPSN Si₃N₄)	Supports load-bearing in orthopedic implants.
Dental Implants	Medizinische	Biocompatibility	Inert in Body	Safe for long-term use in the oral environment.

Tabelle Anmerkungen:

• Values are based on typical silicon nitride properties.
• Properties like thermal shock resistance and biocompatibility ensure performance across industries.

Schlussfolgerung

Silicon nitride ceramics, with their exceptional mechanical strength, thermal stability, and biocompatibility, are essential for applications in automotive, aerospace, industrial, and medical industries. Their versatility ensures reliable performance in demanding environments.

Zentrum für Hochleistungskeramik is a leading manufacturer and supplier of high-quality silicon nitride ceramic products in forms of plates, sheets, rods, tubes, crucibles, substrates, and customized parts, offering customized solutions for various industrial and research applications.