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Zirconia Ceramic Tube
Purity: ≥99%
Zirconia Ceramic Tube is a high-performance material with excellent toughness, bending strength, and wear resistance. It resists high temperatures and corrosive environments, ensuring reliable performance in tough conditions. Non-conductive and electrically insulating, it’s ideal for industries like aerospace, automotive, and chemical processing, offering durability and cost-effectiveness. where both performance and cost-effectiveness are key. We can supply high-quality zirconia ceramic tube with various specifications and competitive prices, offering customized solutions to meet specific requirements.
Or email us at sales@heegermaterials.com.Zirconia Ceramic Tube Data Sheet
| Reference Code: | HM2605 |
| Purity: | ≥99% |
| Color: | White |
| Chemical Formula: | ZrO2 |
| Material Grades: | Ultra Tough Grade, Ultra Tough HIP Grade, 3YZ Ceramic Grade, Nano HIP Grade |
| Maximum Operating Temperature: | 900°C |
| Diameter: | Customized |
| Material: | ZrO2: 94.8±0.5%, Y2O3: 5.2±0.5%, or customized |
Zirconia Ceramic Tube Description
Zirconia Ceramic Tube is a premium material designed to withstand extreme conditions, offering remarkable strength and durability. Its high resistance to wear, corrosion, and high temperatures makes it an excellent choice for demanding applications in industries such as chemical processing, energy, and electronics. The zirconia ceramic tube’s exceptional mechanical properties, including high bending strength and toughness, allow it to perform reliably in challenging environments. Additionally, its non-conductive nature and electrical insulation capabilities make it ideal for use in sensitive electronic components and high-temperature equipment where electrical interference must be avoided.
Zirconia Ceramic Tube Features
- High Strength: Zirconia Ceramic Tube exhibits exceptional mechanical strength, making it resistant to breakage and deformation under stress.
- Superior Wear Resistance: With excellent abrasion resistance, it is highly durable in applications involving friction and mechanical wear.
- Corrosion Resistance: This material is highly resistant to aggressive chemical environments, including acids and alkalis, ensuring long-lasting performance.
- High-Temperature Resistance: Zirconia Ceramic Tube can withstand temperatures up to 1500°C, making it suitable for high-temperature applications without degradation.
- Electrical Insulation: The non-conductive nature of zirconia provides superior electrical insulation, ideal for sensitive electronic and electrical applications.
Zirconia Ceramic Tube Applications
- High-Temperature Furnaces: Used as liners, nozzles, or protective tubes in high-temperature environments, such as furnaces and kilns, due to its excellent heat resistance.
- Chemical Processing Equipment: Ideal for use in pumps, valves, and reactors in chemical industries, where it can withstand harsh corrosive environments without degradation.
- Electronics & Electrical Insulation: Commonly used in insulators, connectors, and other electrical components, offering excellent electrical insulation properties.
- Medical Devices: Used in implants, surgical tools, and dental materials, providing biocompatibility and resistance to wear and corrosion in the human body.
- Precision Engineering & Aerospace: Applied in precision parts like bearings, seals, and shafts for aerospace and industrial machinery, where high strength and durability are critical.
Zirconia Material Properties
Zirconia Material Grades
Ultra Tough Grade is a highly advanced zirconia ceramic composite material that combines partially stabilized zirconia with an enhanced crystal structure to achieve exceptional mechanical properties.
General Properties
- Operates at temperatures up to 1500°C
- Fully sintered for a pore-free structure
- High fracture toughness and impact resistance without compromising bending strength or hardness
- Enhanced resistance to crack propagation due to its unique microstructure
- Increased resistance to hydrothermal aging with Ceria partial stabilization
Applications
- High-pressure equipment such as ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure equipment like homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Ultra Tough HIP Grade is a cutting-edge composite material that has undergone Hot Isostatic Pressing (HIP) to achieve superior strength, toughness, and reliability, making it ideal for challenging applications.
General Properties
- Operates at temperatures up to 1500°C
- HIP-processed for exceptional strength and consistency
- High fracture toughness combined with excellent bending strength and hardness
- Superior crack deflection properties in a partially stabilized zirconia matrix
- Enhanced resistance to hydrothermal aging with Ceria partial stabilization
Applications
- High-pressure equipment like valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
The 3YZ Ceramic Grade, based on 3 mol % Yttria Partially Stabilized Zirconia (3YSZ), provides a finer grain structure for enhanced mechanical properties and superior isotropy.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for temperature stability
- Excellent chemical inertness, particularly in molten metal environments
- High wear resistance and fracture toughness
- High hardness for demanding mechanical applications
Applications
- High-pressure equipment like ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Nano HIP Grade features a 3 mol % Yttria Partially Stabilized Zirconia (3YSZ) with an ultrafine grain structure, densified through Hot Isostatic Pressing (HIP) for exceptional reliability and performance.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for better thermal management
- Outstanding chemical resistance, particularly in molten metals
- High wear resistance and excellent fracture toughness
- Ultra-fine grain structure providing high hardness and superior performance
Applications
- High-pressure equipment such as valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Zirconia Ceramic Machining
Zirconia, a high-performance ceramic, is known for its toughness, hardness, and wear resistance, making it ideal for applications requiring high mechanical strength and thermal stability. However, machining zirconia can be challenging due to its hardness and toughness, requiring different methods depending on its processing state.
Machining Zirconia in Different States:
- Green and Biscuit Form: Easier to machine before sintering, but tight tolerances can’t be maintained due to shrinkage during sintering.
- Fully Sintered Zirconia: Becomes hard and dense, requiring diamond grinding or cutting for precise shapes.
Common Machining Methods:
- CNC Machining: Used for complex shapes, often with diamond tools.
- Diamond Grinding: For precise dimensions and surface finish.
- Diamond Cutting and Sawing: Special diamond tools prevent cracking.
- Polishing: Smooths surfaces, especially for medical or precision applications.
Zirconia Ceramic Packaging
Zirconia ceramic products are typically packaged in vacuum-sealed bags to prevent moisture or contamination and wrapped with foam to cushion vibrations and impacts during transport, ensuring the quality of products in their original condition.
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