Graphite Rotor
Graphite Rotor Data Sheet
|
Reference Code |
HM2602 |
|
Purity |
≥99.9% |
|
Color |
Dark Gray to Black |
|
Chemical Formula |
C |
|
Material Grades |
Natural Graphite, Synthetic Graphite, Specialty Graphite, Composites Graphite |
|
Density |
1.7–1.92 g/cm³ |
|
Maximum Operating Temperature |
Up to 3000°C (in inert atmosphere) |
|
Thermal Conductivity |
100–200 W/m·K |
Graphite Rotor Description
Graphite rotors are designed for use in high-temperature environments, primarily in the aluminum casting industry. Made from high-purity, high-density graphite, they offer excellent resistance to oxidation and corrosion. The rotors help to agitate molten metals, improving the removal of gases and impurities, resulting in cleaner, higher-quality casts. With their lightweight construction and high strength, graphite rotors are perfect for maintaining efficiency and extending the life of metal melting equipment.
Graphite Rotor Specifications
Items |
Unit |
Value |
|
Grain Size |
mm |
0.045-4 |
|
Bulk Density |
g/cm3 |
1.65-1.95 |
|
Resistivity |
μΩ•m |
8.0-11.0 |
|
Bending Strength |
Mpa |
18-55 |
|
Compressive Strength |
Mpa |
36-100 |
|
The Coefficient of Thermal Expansion (C.T.E) |
×10-6/ ℃ |
2.9-3.0 |
|
Ash |
% |
0.1-0.3 |
|
Dimensions |
Graphite rotor |
mm |
Φ70-250 |
Impeller |
mm |
Φ85-350 |
|
Products can be customized as order requirements or specific drawings. |
|||
Graphite Rotor Features
- Durability: Graphite rotors and shafts are highly durable, withstanding continuous wear and strain, making them ideal for heavy-duty applications.
- Corrosion Resistance: Graphite resists corrosion from moisture, acids, and chemicals, making it perfect for industries like chemical processing and refineries.
- High-Temperature Resistance: Graphite can operate at temperatures up to 3000°F (1649°C) without degrading, ensuring reliability in extreme heat.
- Low Friction: Graphite reduces friction between parts, leading to less wear, lower energy consumption, and reduced need for additional lubrication.
- Lightweight: Graphite is lighter than metals like steel, reducing machine load and providing advantages in motors and aerospace applications.
- Electrical Conductivity: Graphite is an excellent conductor of electricity, making it ideal for electrical and electronic applications.
- Customizable: Graphite rotors and shafts can be customized in size, shape, and material to meet specific application needs.
Graphite Rotor Applications
- Chemical Processing: In chemical industries, graphite rotors and shafts are ideal for environments with corrosive chemicals, solvents, and acids. Their corrosion resistance ensures consistent performance in pumps, agitators, and reactors, even in harsh conditions.
- Aluminum Casting: Graphite rotors are essential in the aluminum casting industry, where they are used to mix and homogenize molten aluminum. Their ability to withstand high temperatures, wear, and corrosion from molten metals makes them the material of choice.
- Aluminum Degassing and Smelting: In aluminum smelting, graphite rotors play a crucial role in removing unwanted gases and particles from molten aluminum, improving product quality and reducing defects in aluminum products.
- Metal Casting Processes: Graphite rotors are used in metal casting to regulate impurities and control molten metal quality. They help achieve efficient casting, minimize waste, and ensure the production of high-quality final products.
- Refining and Heat Treatment: During refining and heat treatment, graphite rotors help maintain the integrity of metals. Their high-temperature and wear resistance ensure reliable and consistent performance, ensuring high-quality products with precision.
Chemical Equipment
Metalurgy
Refining and Heat Treatment
Graphite Material Properties
Boron Carbide Material Grades
Natural graphite is classified into three primary types: amorphous graphite, flake graphite, and vein (lump) graphite. Each type has distinct characteristics and suits different industrial needs.
|
Graphite Type |
Introduction |
Key Properties |
|---|---|---|
|
Amorphous Graphite |
Microcrystalline graphite from metamorphosed coal seams; dull appearance and soft texture. |
– Carbon content: 60–85% |
|
Flake Graphite |
Layered graphite formed in metamorphic rocks; shiny with metallic luster. |
– Carbon content: 85–99% |
|
Vein (Lump) Graphite |
Hydrothermally formed graphite with the highest purity and conductivity. |
– Carbon content: 90–99% |
Synthetic graphite is produced through the high-temperature treatment of carbonaceous materials. It offers more controlled properties compared to natural graphite, such as higher purity, better uniformity, and specific performance advantages for different industrial applications. Common types include biographite, die-molded graphite, extruded graphite, isostatic graphite, and vibration-molded graphite.
|
Graphite Type |
Introduction |
Key Properties |
|---|---|---|
|
Biographite |
Derived from biological materials through carbonization. |
– Carbon content: 80–95% |
|
Die-Molded Graphite |
Compacted carbon powders molded and graphitized. |
– High density and strength |
|
Extruded Graphite |
Extruded carbon material with directional grain structure. |
– High carbon content >99% |
|
Isostatic Graphite |
Produced by isostatic pressing for uniform properties. |
– Ultra-high purity >99.99% |
|
Vibration-Molded Graphite |
Graphite formed by vibration compaction. |
– High carbon content >99% |
Specialty graphite encompasses a wide range of engineered graphite materials designed to meet the demanding requirements of various industries. Each grade is uniquely processed or modified to enhance specific properties such as thermal conductivity, chemical resistance, structural strength, or electrical performance. These materials are critical across fields like energy storage, electrical discharge machining, nuclear technology, and high-temperature processing. Whether achieved through purification, impregnation, or advanced deposition techniques, specialty graphite grades offer targeted solutions where ordinary graphite would not suffice.
|
Grade |
Key Properties |
Applications |
|---|---|---|
|
Battery-Grade Graphite |
High purity (>99.95%), electrochemical stability, low surface area, spherical/flake particles (5–20 μm) |
Lithium-ion batteries, energy storage systems |
|
EDM Graphite |
Fine grain (2–10 μm), high electrical conductivity, lightweight, erosion resistance, thermal conductivity |
Electrical discharge machining (EDM) |
|
Flexible Graphite |
Highly flexible, thermal conductivity (150–300 W/m·K), chemical resistance, compressibility, wide temp range |
Gaskets, seals, EMI shielding, thermal management |
|
Metal-Impregnated Graphite |
Enhanced thermal and electrical conductivity, corrosion resistance, mechanical strength, wear resistance |
Bearings, seals, chemical processing equipment |
|
Nuclear-Grade Graphite |
High density (>1.70 g/cm³), low neutron absorption, thermal stability, radiation resistance, low porosity |
Nuclear reactors (moderators, reflectors, shielding) |
|
Pyrolytic Graphite |
Highly anisotropic, in-plane conductivity, EMI shielding, chemical resistance, high density (≈2.20 g/cm³) |
Electronics, aerospace, medical devices |
|
Refractory Graphite |
Abrasion and thermal shock resistance, chemical stability, oxidation resistance (coated), low thermal expansion |
Metallurgy, ceramic industry, chemical reactors |
|
Resin-Impregnated Graphite |
Chemical resistance, improved strength, reduced porosity, oxidation resistance, lower conductivity |
Pumps, mechanical seals, chemical handling equipment |
Graphite composites combine graphite with other materials like carbon, fibers, resins, or metals to enhance and balance their properties for specific high-performance applications. These composites retain graphite’s natural benefits such as lubricity, conductivity, and thermal stability while improving strength, wear resistance, or structural rigidity. Widely used across industries like aerospace, metallurgy, electronics, and chemical processing, graphite composites offer excellent solutions for demanding environments where traditional materials may fail.
|
Property |
Carbon-Graphite |
Graphite-Fiber Composites |
|---|---|---|
|
Wear Resistance |
High, effective in high-friction applications |
Good, with strong fatigue and impact resistance |
|
Strength |
High strength and rigidity |
Exceptional tensile strength and high stiffness |
|
Density |
Lightweight due to low density |
Very low density for critical weight reduction |
|
Thermal Stability |
Operates up to 3000°C in inert environments |
Maintains integrity at high temperatures |
|
Thermal Conductivity |
Moderate to high, depending on constituents |
High, enabling excellent heat dissipation |
|
Electrical Conductivity |
Good, suitable for EDM and electrodes |
Moderate, useful for EMI shielding |
|
Chemical Resistance |
Resistant to acids, alkalis, and organic solvents |
Inert to most chemicals, moisture, and UV |
|
Friction Properties |
Self-lubricating, low friction even at extreme temperatures |
High fatigue resistance, low thermal expansion |
|
Oxidation Resistance |
Limited, but can be enhanced with coatings |
Stable in non-oxidizing environments |
|
Applications |
Metallurgy, EDM electrodes, high-temperature parts |
Aerospace, structural composites, electronics |
Graphite Ceramic Machining
Graphite is a synthetic ceramic material made from crystalline carbon, offering exceptional thermal conductivity, high thermal resistance, low porosity, and stability at extreme temperatures. These properties make it essential for high-heat applications like casting, metallurgy, and electronics. However, machining graphite requires specialized techniques due to its unique characteristics: it is brittle and can produce fine particles and fissures during processing. Graphite does not deform under cutting forces like metals, demanding precise handling to maintain dimensional accuracy and surface integrity. Common machining methods include:
- CNC Machining: Computer-controlled drilling, milling, and grinding are widely used for creating complex graphite parts with tight tolerances.
- Diamond Grinding: Diamond tools are applied to achieve smooth finishes and precise shapes while minimizing particle generation.
- Sawing: Specialized saws are used for cutting graphite blocks into specific sizes or rough shapes before finer machining.
- Drilling: Custom graphite drilling requires careful speed and feed control to avoid cracks and achieve clean holes.
- Milling: High-speed milling with carbide or diamond-coated tools is utilized to produce detailed profiles and cavities.
- Surface Finishing: After primary shaping, additional grinding or polishing ensures the required surface finish for technical applications.
Graphite Ceramic Packaging
Graphite ceramic products are typically packaged in vacuum-sealed bags to prevent moisture or contamination and wrapped with foam to cushion vibrations and impacts during transport, ensuring the quality of products in their original condition.
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