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Zirconia Ceramic Plate/Sheet/Disc
Purity: ≥99%
Zirconia Ceramic Plate/Sheet/Disc is a high-performance material known for its toughness, wear resistance, and high-temperature stability. Made from high-purity zirconia powder, these components are sintered to achieve a dense, uniform structure with excellent hardness, corrosion resistance, and electrical insulation. Ideal for high-strength and wear-resistant applications, they are commonly used in industrial components, precision tools, and electronic devices. We can supply high-quality zirconia ceramic plate/sheet/disc with various specifications and competitive prices, offering customized solutions to meet specific requirements.
Or email us at sales@heegermaterials.com.Zirconia Ceramic Plate/Sheet/Disc Data Sheet
| Reference Code: | HM2608 |
| Purity: | ≥99% |
| Color: | White |
| Chemical Formula: | ZrO2 |
| Material Grades: | Ultra Tough Grade, Ultra Tough HIP Grade, 3YZ Ceramic Grade, Nano HIP Grade |
| Maximum Operating Temperature: | 900°C |
| Diameter: | Customized |
| Material: | ZrO2: 94.8±0.5%, Y2O3: 5.2±0.5%, or customized |
| Precision: | ±0.001 mm |
| Roughness: | Ra 0.1 μm |
Zirconia Ceramic Plate/Sheet/Disc Description
Zirconia Ceramic Plate/Sheet/Disc is a durable, high-performance material designed to withstand harsh environments. Manufactured from fine zirconia powder, it undergoes advanced sintering techniques to achieve a dense, smooth surface with exceptional strength, wear resistance, and thermal stability. This material excels in applications that require high mechanical strength and resistance to corrosion, wear, and high temperatures. Its insulating properties also make it suitable for electrical and electronic applications, providing reliable performance in demanding conditions. Custom sizes and configurations are available to meet specific requirements.
Zirconia Ceramic Plate 
Zirconia Ceramic Sheet 
Zirconia Ceramic Disc
Zirconia Ceramic Plate/Sheet/Disc Features
- High Strength: Zirconia ceramic plates, sheets, and discs offer excellent mechanical strength, making them suitable for high-stress applications.
- Superior Wear Resistance: Known for their exceptional resistance to wear and abrasion, these materials maintain their integrity even in harsh conditions.
- High Temperature Resistance: Zirconia ceramics can withstand extreme temperatures, withstanding up to 1000°C, making them ideal for high-temperature environments.
- Corrosion Resistance: Highly resistant to various acids, alkalis, and chemicals, ensuring long-lasting durability in corrosive environments.
- Electrical Insulation: Excellent insulating properties, making them ideal for use in electrical and electronic applications.
- Thermal Insulation: Low thermal conductivity allows zirconia ceramics to be used in applications requiring thermal insulation.
- Customizable Sizes: Available in various sizes and shapes to meet specific application requirements.
Zirconia Ceramic Plate/Sheet/Disc Applications
- High-Temperature Applications: Ideal for high-temperature environments, such as in furnace linings, thermal barriers, and high-heat seals.
- Chemical Processing: Used in harsh chemical environments for parts like pump seals, nozzles, and mixers, thanks to its outstanding corrosion resistance.
- Medical Devices: Applied in dental implants, prosthetics, and other medical components where strength, biocompatibility, and durability are crucial.
- Cutting Tools: Due to its hardness and toughness, zirconia ceramics are used in the production of cutting tools and wear-resistant machining parts.
- Aerospace & Automotive: Used in high-performance aerospace and automotive components like engine parts and sensors due to its high strength and thermal stability.
Zirconia Material Properties
Zirconia Material Grades
Ultra Tough Grade is a highly advanced zirconia ceramic composite material that combines partially stabilized zirconia with an enhanced crystal structure to achieve exceptional mechanical properties.
General Properties
- Operates at temperatures up to 1500°C
- Fully sintered for a pore-free structure
- High fracture toughness and impact resistance without compromising bending strength or hardness
- Enhanced resistance to crack propagation due to its unique microstructure
- Increased resistance to hydrothermal aging with Ceria partial stabilization
Applications
- High-pressure equipment such as ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure equipment like homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Ultra Tough HIP Grade is a cutting-edge composite material that has undergone Hot Isostatic Pressing (HIP) to achieve superior strength, toughness, and reliability, making it ideal for challenging applications.
General Properties
- Operates at temperatures up to 1500°C
- HIP-processed for exceptional strength and consistency
- High fracture toughness combined with excellent bending strength and hardness
- Superior crack deflection properties in a partially stabilized zirconia matrix
- Enhanced resistance to hydrothermal aging with Ceria partial stabilization
Applications
- High-pressure equipment like valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
The 3YZ Ceramic Grade, based on 3 mol % Yttria Partially Stabilized Zirconia (3YSZ), provides a finer grain structure for enhanced mechanical properties and superior isotropy.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for temperature stability
- Excellent chemical inertness, particularly in molten metal environments
- High wear resistance and fracture toughness
- High hardness for demanding mechanical applications
Applications
- High-pressure equipment like ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Nano HIP Grade features a 3 mol % Yttria Partially Stabilized Zirconia (3YSZ) with an ultrafine grain structure, densified through Hot Isostatic Pressing (HIP) for exceptional reliability and performance.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for better thermal management
- Outstanding chemical resistance, particularly in molten metals
- High wear resistance and excellent fracture toughness
- Ultra-fine grain structure providing high hardness and superior performance
Applications
- High-pressure equipment such as valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Zirconia Ceramic Machining
Zirconia, a high-performance ceramic, is known for its toughness, hardness, and wear resistance, making it ideal for applications requiring high mechanical strength and thermal stability. However, machining zirconia can be challenging due to its hardness and toughness, requiring different methods depending on its processing state.
Machining Zirconia in Different States:
- Green and Biscuit Form: Easier to machine before sintering, but tight tolerances can’t be maintained due to shrinkage during sintering.
- Fully Sintered Zirconia: Becomes hard and dense, requiring diamond grinding or cutting for precise shapes.
Common Machining Methods:
- CNC Machining: Used for complex shapes, often with diamond tools.
- Diamond Grinding: For precise dimensions and surface finish.
- Diamond Cutting and Sawing: Special diamond tools prevent cracking.
- Polishing: Smooths surfaces, especially for medical or precision applications.
Zirconia Ceramic Packaging
Zirconia ceramic products are typically packaged in vacuum-sealed bags to prevent moisture or contamination and wrapped with foam to cushion vibrations and impacts during transport, ensuring the quality of products in their original condition.
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