Boron Carbide Plate/Sheet/Disc
Boron Carbide Plate/Sheet/Disc
Purity: ≥99.5%
Shape: Squares, Hexagons, Triangles, etc.
Boron Carbide Plate/Sheet/Disc is a high-performance ceramic material with exceptional hardness, wear resistance, and thermal stability. The customized dimensions and thicknesses are available. As a leading supplier and manufacturer of premium boron carbide products, we can supply high-quality boron carbide plates, sheets, and discs with various specifications and competitive prices, offering customized solutions to meet specific requirements.
Or email us at sales@heegermaterials.com.Boron Carbide Plate/Sheet/Disc Data Sheet
| Purity: | ≥99.5% |
| Apparence: | Black or grey |
| Chemical Formula: | B₄C |
| Density: | 2.46-2.62 g/cm³ |
| Shape: | Squares, Hexagons, Triangles, etc. |
| Thickness: | 0.2-80 mm, or customized |
Boron Carbide Plate/Sheet/Disc Description
Boron Carbide is a ceramic material with exceptional hardness close to that of diamond and cubic boron nitride, commonly manufactured through sintering processes. Boron Carbide Plate/Sheet/Disc is made from sintered boron carbide, featuring lightweight, high hardness, wear resistance, and thermal stability. It is ideal for applications in armor plating, abrasives, cutting tools, and wear-resistance components. Advanced Ceramics Hub can supply high-quality boron carbide plates, sheets, and discs with customized solutions for length, width, diameter, and thickness to meet multiple industrial and research applications.
Boron Carbide Plate/Sheet/Disc Advantages
- Low density
- Exceptional hardness
- Excellent wear-resistance
- Neutron absorbing
Boron Carbide Plate/Sheet/Disc Applications
- Ballistic Armor: Used in military and law enforcement for vehicle, aircraft, and personnel protection.
- Cutting Tools: Used for high-hardness, wear-resistant tools for machining hard materials.
- Abrasives: Used in grinding and polishing hard materials.
- Nuclear Industry: Used in neutron shielding and nuclear reactor components.
- Thermocouples & Sensors: Used in high-temperature environments for thermocouples and sensors.
- Wear-resistant Materials: Used for components like nozzles, seals, and valves.
- Aerospace: Used in high-temperature components for jet engines and rocket nozzles.
Boron Carbide Material Properties
Boron Carbide Material Grades
Reaction bonded boron carbide (B4C) is primarily used ballistic armor, providing excellent protection while reducing weight as compared to other armor materials.
| Properties | Units | Reaction Bonded Boron Carbide |
| Flexural Strength, MOR (20 °C) | MPa | 250 |
| Fracture Toughness, KIc | MPa m1/2 | 3.0 – 4.0 |
| Thermal Conductivity (20 °C) | W/m K | 50 |
| Coefficient of Thermal Expansion | 1×10-6/°C | 4.5 |
| Maximum Use Temperature | °C | 1000 |
| Dielectric Strength (6.35mm) | ac-kV/mm | — |
| Dielectric Loss (tan δ) | 1MHz, 25 °C | — |
| Volume Resistivity (25°C) | Ω-cm | 10³ |
Reaction Bonded B4C Advantages:
- High strength
- High hardness
- Cost-effective
- Suitable for large-scale applications
Hot-pressed, also known as pressure assisted densified (PAD), boron carbide is one of the hardest materials available in commercial shapes. This exceptional hardness combined with low density is used in ballistic armor, maximizing protection while minimizing weight.
| Properties | Units | Hot Pressed Boron Carbide |
| Flexural Strength, MOR (20 °C) | MPa | 320 – 450 |
| Fracture Toughness, KIc | MPa m1/2 | 3.0 – 4.0 |
| Thermal Conductivity (20 °C) | W/m K | 45 – 100 |
| Coefficient of Thermal Expansion | 1×10-6/°C | 4.5 – 4.9 |
| Maximum Use Temperature | °C | 2000 |
| Dielectric Strength (6.35mm) | ac-kV/mm | — |
| Dielectric Loss (tan δ) | 1MHz, 25 °C | — |
| Volume Resistivity (25°C) | Ω-cm | 100 |
Hot Pressed B4C Advantages:
- Higher density
- Better mechanical properties
- Ideal for high-strength, high-temperature engineering materials
Pressureless sintered boron carbide combines high purity and the excellent mechanical properties of boron carbide for use in both ballistic armor and semiconductor manufacturing.
| Properties | Units | Sintered Boron Carbide |
| Flexural Strength, MOR (20 °C) | MPa | 450 |
| Fracture Toughness, KIc | MPa m1/2 | 3.0 – 5.0 |
| Thermal Conductivity (20 °C) | W/m K | 43 – 100 |
| Coefficient of Thermal Expansion | 1×10-6/°C | 4.5 – 4.9 |
| Maximum Use Temperature | °C | — |
| Dielectric Strength (6.35mm) | ac-kV/mm | — |
| Dielectric Loss (tan δ) | 1MHz, 25 °C | — |
| Volume Resistivity (25°C) | Ω-cm | 10 |
Pressureless Sintered B4C Advantages:
- High hardness
- Excellent wear resistance
- High chemical stability
- Low density
- Good thermal stability
Boron Carbide Ceramic Machining
Boron Carbide Ceramic machining is a demanding process used to shape this ultra-hard ceramic into precise components for technical applications. Due to its exceptional hardness and brittleness, machining boron carbide requires specialized tools and careful control to prevent cracking or surface damage. While the material can be shaped more easily in its green or biscuit state, achieving tight tolerances often requires machining after full sintering, which involves diamond-based techniques. The common machining methods include:
- Diamond Cutting: Diamond-coated tools are essential for cutting fully sintered boron carbide, enabling accurate shaping and smooth surface finishes.
- Precision Grinding: Used to achieve fine tolerances and clean finishes. This process is slow and requires careful handling to avoid micro-cracks or structural damage.
- Ultrasonic Machining: Applies high-frequency vibrations with abrasive slurry to remove material gently, suitable for intricate and delicate shapes.
- Laser Cutting: A non-contact technique effective for pre-sintered material or thin sections, offering clean edges with minimal thermal stress.
- Green Machining: Carried out before sintering, allowing easier shaping of complex geometries. However, post-sintering shrinkage (~20%) must be accounted for in final dimensions.
Boron Carbide Ceramic Packaging
Boron Carbide ceramic products are typically packaged in vacuum-sealed bags to prevent moisture or contamination and wrapped with foam to cushion vibrations and impacts during transport, ensuring the quality of products in their original condition.
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