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Zirconia Ceramic Custom Parts
Purity: ≥99%
Zirconia Ceramic Custom Parts are known for their high fracture toughness, hardness, and low friction coefficient. With a thermal expansion coefficient similar to steel, they can be bonded with steel parts. These custom parts offer excellent corrosion resistance, wear resistance, and high-temperature stability. Their versatility makes them suitable for various applications, and they can be tailored to meet specific requirements. We can supply high-quality zirconia ceramic custom parts with various specifications and competitive prices, offering customized solutions to meet specific requirements.
Or email us at sales@heegermaterials.com.Zirconia Ceramic Custom Parts Data Sheet
| Reference Code: | HM2615 |
| Purity: | ≥99% |
| Color: | White |
| Chemical Formula: | ZrO2 |
| Material Grades: | Ultra Tough Grade, Ultra Tough HIP Grade, 3YZ Ceramic Grade, Nano HIP Grade |
| Maximum Operating Temperature: | 900°C |
| Dimensions: | Customized according to specific drawings |
| Material: | ZrO2: 94.8±0.5%, Y2O3: 5.2±0.5%, or customized |
| Precision: | ±0.001 mm |
| Roughness: | Ra 0.1 μm |
Zirconia Ceramic Custom Parts Description
Zirconia ceramic custom parts are highly durable components made from zirconia (ZrO2), which is known for its exceptional mechanical properties. With excellent wear resistance, high strength, and impressive thermal stability, these custom parts are ideal for demanding applications. Zirconia ceramics also provide excellent electrical insulation and resist chemical corrosion, making them suitable for various industries. Whether you need precision components for high-temperature environments or specialized applications, these custom parts can be produced to meet your exact specifications.
Zirconia Ceramic Custom Parts Features
- High Wear Resistance: Zirconia ceramic parts offer exceptional durability and resistance to abrasion, making them ideal for high-performance applications.
- Excellent Insulation Properties: With low thermal and electrical conductivity, these parts are great for applications requiring high insulation and heat resistance.
- High Mechanical Strength: Zirconia ceramic parts maintain their strength even under high stress, providing reliable performance in demanding environments.
- Corrosion Resistance: These parts are resistant to most acids and alkalis, offering longevity in harsh chemical environments.
- Customizable Design: Heeger Materials can customize the size, shape, and properties of zirconia ceramic parts to meet specific application requirements.
Zirconia Ceramic Custom Parts Applications
- Aerospace: Used in turbine blades, seals, and bearings due to their high strength, wear resistance, and thermal stability.
- Medical Devices: Ideal for dental implants, surgical tools, and prosthetics due to their biocompatibility and durability.
- Electronics: Employed in electrical insulators, sensors, and capacitors, providing reliable performance in high-voltage and high-temperature environments.
- Automotive: Used in fuel injectors, oxygen sensors, and spark plugs, offering resistance to wear and high heat.
- Chemical Processing: Zirconia ceramic custom parts are used in pumps, valves, and liners where resistance to corrosion and abrasion is critical.
Zirconia Material Properties
Zirconia Material Grades
Ultra Tough Grade is a highly advanced zirconia ceramic composite material that combines partially stabilized zirconia with an enhanced crystal structure to achieve exceptional mechanical properties.
General Properties
- Operates at temperatures up to 1500°C
- Fully sintered for a pore-free structure
- High fracture toughness and impact resistance without compromising bending strength or hardness
- Enhanced resistance to crack propagation due to its unique microstructure
- Increased resistance to hydrothermal aging with Ceria partial stabilization
Applications
- High-pressure equipment such as ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure equipment like homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Ultra Tough HIP Grade is a cutting-edge composite material that has undergone Hot Isostatic Pressing (HIP) to achieve superior strength, toughness, and reliability, making it ideal for challenging applications.
General Properties
- Operates at temperatures up to 1500°C
- HIP-processed for exceptional strength and consistency
- High fracture toughness combined with excellent bending strength and hardness
- Superior crack deflection properties in a partially stabilized zirconia matrix
- Enhanced resistance to hydrothermal aging with Ceria partial stabilization
Applications
- High-pressure equipment like valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
The 3YZ Ceramic Grade, based on 3 mol % Yttria Partially Stabilized Zirconia (3YSZ), provides a finer grain structure for enhanced mechanical properties and superior isotropy.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for temperature stability
- Excellent chemical inertness, particularly in molten metal environments
- High wear resistance and fracture toughness
- High hardness for demanding mechanical applications
Applications
- High-pressure equipment like ball valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control devices for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Nano HIP Grade features a 3 mol % Yttria Partially Stabilized Zirconia (3YSZ) with an ultrafine grain structure, densified through Hot Isostatic Pressing (HIP) for exceptional reliability and performance.
General Properties
- Operates at temperatures up to 1000°C
- Low thermal conductivity for better thermal management
- Outstanding chemical resistance, particularly in molten metals
- High wear resistance and excellent fracture toughness
- Ultra-fine grain structure providing high hardness and superior performance
Applications
- High-pressure equipment such as valve balls and seats
- Ultra-high-pressure pumping elements
- Flow control components for high-pressure homogenizers
- Deep well down-hole valves and seats
- Rollers and guides for metal forming
Zirconia Ceramic Machining
Zirconia, a high-performance ceramic, is known for its toughness, hardness, and wear resistance, making it ideal for applications requiring high mechanical strength and thermal stability. However, machining zirconia can be challenging due to its hardness and toughness, requiring different methods depending on its processing state.
Machining Zirconia in Different States:
- Green and Biscuit Form: Easier to machine before sintering, but tight tolerances can’t be maintained due to shrinkage during sintering.
- Fully Sintered Zirconia: Becomes hard and dense, requiring diamond grinding or cutting for precise shapes.
Common Machining Methods:
- CNC Machining: Used for complex shapes, often with diamond tools.
- Diamond Grinding: For precise dimensions and surface finish.
- Diamond Cutting and Sawing: Special diamond tools prevent cracking.
- Polishing: Smooths surfaces, especially for medical or precision applications.
Zirconia Ceramic Packaging
Zirconia ceramic products are typically packaged in vacuum-sealed bags to prevent moisture or contamination and wrapped with foam to cushion vibrations and impacts during transport, ensuring the quality of products in their original condition.
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